Custom Precision Machining Parts
Our Custom Precision Machining Parts feature high precision customization and efficient flexibility. With advanced CNC machining equipment and professional process technology, we can meet customers’ high-precision machining needs from micrometer to sub micrometer level. Whether it is complex irregular structures or small precision holes, we can achieve precise machining. In terms of customization, we deeply connect with customer needs, providing personalized services throughout the process from design optimization to processing technology selection. We can quickly adjust processing parameters and process flow according to customers’ special requirements. At the same time, we have established an agile production mechanism, which can efficiently complete production even when facing single piece customization or small batch multi variety orders, and the product qualification rate remains stable at over 99.5%. While ensuring quality, we shorten delivery cycles and seize market opportunities for customers.
Material selection for Custom Precision Machining
In terms of material selection, we provide our customers with a wide range of high-quality options. Metal materials include carbon steel, alloy steel, stainless steel, aluminum alloy, titanium alloy, magnesium alloy, copper alloy, etc. Each metal material undergoes strict quality control to ensure that its mechanical properties and chemical composition meet international standards from the source. For example, carbon steel is suitable for manufacturing mechanical structural components with basic strength requirements; Titanium alloy has become a key material in the aerospace industry due to its high strength, low density, and excellent corrosion resistance. In terms of non-metallic materials, we can process engineering plastics (such as polyetheretherketone, polyoxymethylene), ceramic materials (alumina ceramics, silicon nitride ceramics), carbon fiber composite materials, etc. These materials are commonly used in industries such as electronics, healthcare, and new energy that have special requirements for material properties due to their unique physical and chemical properties. In addition, we can also search for and purchase special materials according to the special needs of our customers, providing strong support for their innovative products.
The production process of Custom Precision Machining
We have established a rigorous and refined production process to ensure that every Custom Precision Machining Part meets high-quality standards. Firstly, the technical team communicates fully with the customer, deeply understands the product’s functional requirements, usage environment, and other information, uses CAD/CAM software for 3D modeling and process design, and develops detailed machining plans. Next, the raw material is subjected to pre-treatment, such as straightening, stress relief annealing, etc., to ensure that the material condition meets the processing requirements. In the machining process, appropriate CNC machining equipment is selected based on the complexity and accuracy requirements of the parts, such as five axis linkage machining centers, slow wire cutting machines, etc. The rough machining, semi precision machining, and precision machining are carried out step by step to gradually remove materials. After each process is completed, online detection is carried out to monitor the machining accuracy in real time. After processing, it needs to go through post-processing procedures such as deburring, cleaning, rust prevention, etc., and finally undergo finished product inspection to ensure that the product meets all customer requirements.
Surface treatment with Custom Precision Machining
We offer a wide range of professional surface treatment processes to enhance the performance and appearance quality of parts. For metal parts, anodizing can enhance the corrosion resistance and wear resistance of aluminum alloy parts, while achieving diverse color effects; Electroplating processes (such as chrome plating, zinc plating, nickel plating) can improve the surface hardness, smoothness, and rust prevention ability of parts; The spray painting process adopts advanced electrostatic spraying technology to ensure uniform adhesion of the coating, effectively protecting the parts from environmental erosion, and meeting customers’ needs for appearance color and texture. For non-metallic parts, polishing treatment can improve surface smoothness; Chemical coating treatment can enhance the wear resistance and aging resistance of parts. In addition, we also offer special surface treatment processes such as laser surface treatment, chemical vapor deposition, etc. Based on the usage scenarios and customer requirements of the parts, we customize the most suitable surface treatment plan to enable the parts to perform at their best in practical applications.
Dimensional Inspection for Custom Precision Machining
In terms of size inspection, we are equipped with advanced testing equipment and a professional quality inspection team to implement strict and accurate quality inspection standards. Using a coordinate measuring instrument to measure the three-dimensional dimensions of parts, the measurement accuracy can reach 0.001mm, which can quickly and accurately obtain the dimensional data of various parts of the parts. Whether it is complex spatial surfaces, or small apertures and groove widths, they can be accurately detected. The image measuring instrument is suitable for high-precision measurement of two-dimensional contours, achieving non-contact measurement of part contour dimensions through high-definition imaging and image processing technology. In addition, we also use equipment such as roughness meters and hardness testers to test the surface roughness, hardness, and other parameters of the parts. We strictly follow the ISO 9001 quality management system standard, conduct sampling inspections on each batch of products, and conduct full inspections on key components. Once any dimensional deviation or performance non-compliance is found, immediately initiate the traceability program, analyze the cause and adjust the processing technology, reprocess until the product is qualified, and ensure that every part delivered to the customer has reliable quality.
Application of Custom Precision Machining products
Our Custom Precision Machining Parts are widely used in multiple fields. In the automotive manufacturing industry, processing engine cylinder blocks, transmission gears, steering system components, etc., helps improve automotive performance and optimize quality; In terms of electronic device manufacturing, we produce precision structural components, connectors, etc. for consumer electronic products such as mobile phones and computers to ensure the assembly accuracy and stability of the products; In the field of medical equipment, processing surgical instruments, implantable medical devices, medical imaging equipment parts, etc., with high precision and high cleanliness to meet medical industry standards; In addition, it is also applied to industries such as energy, molds, and automation equipment, providing key component support for the development of various industries, promoting industry technological innovation and product upgrades.
